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| Product
Characteristics |
| Sheet
sizes: |
2432
x 1213mm
2432 x 910mm
(1830 x 910mm* sheets are also available
in selective colours)
Fabricating
Tolerance - length and width; |
± 1mm
|
| Substrate: |
3mm
S-2-S tempered premium hardboard |
|
| Thickness: |
Maximum
(mm)
Typical (mm)
Minimum
(mm) |
=3.94
=3.18
=3.05 |
| Density: |
kg/Cu.m |
=1120 |
| Tensile
Strength: |
(Parallel
to surface) kPa |
=394 |
| Tensile
Strength: |
(Perpendicular
to surface) kPa |
=26 |
| Moisture
Content: |
(Humidified)
% |
=3
- 5 |
| Manufacturing
Process |
Only high quality smooth sided (S-2-S) hardboard substrate
is used to make Ceramilite.
Board is pre-grooved or scored
and edges bevelled to simulate individual tiles before entering
the production line.
Base and fill paint coatings
are applied to the panel.
The Ceramilite drying process
is unique and requires no heat. A Vapour Permeation Cure (VPC)
finish is
extremely durable, hard yet flexible, scratch
and mark resistant and superior to conventional or melamine
finishes.
Panels are roll printed with
up to five colours all in precise registration prior to the
final cure.
Panels enter a water bath to
ensure proper and controlled moisture content, sheets are
then given a final inspection.
Sheets are then back coated for further moisture
protection and printed with installation instructions before
being packaged. |
Technical Data Sheet for
Barker-Tile(1) Manufacturer
J.J. Barker Company Ltd. Phone: (450) 263-0222 or (800) 567-2635
105 Barker Street Fax: (877) 263-9171
Cowansville (QC) Canada Email: Info@barker.ca
J2K 2P8 Web Site: www.barkertile.com(2) Product Description
Recommended
Uses
Barker-Tile is 100% waterproof when installed using 100% silicone
caulking and Barker’s high quality solvent-based adhesive.
Barker-Tile is available in 4’ x 8’ or 5’ x 5’
and is specifically designed for interior wall covering in any high
moisture, high humidity application such as bathrooms, saunas, laundry
rooms or kitchens. Tub enclosures and shower walls are the most
predominant use. Kitchen back splashes; commercial restrooms and
certain institutional applications such as dormitories and hotel/motel
facilities are also popular applications. Barker-Tile is also a
practical and attractive wainscoting in any of these areas.
Properly installed, Barker-Tile, in addition to offering the look
and feel of expensive ceramic tile, will withstand years of use.
Whether used in new construction or renovation, Barker-Tile makes
installation rapid and easy with the look of a professional job.
One 4’ x 8’ or 5’ x 5’ panel of Barker-tile
covers the same area as over 200 individual 4” ceramic tiles.
Product
Composition
Smooth-two-side 3mm thick hardboard panels are draped with specially
formulated coatings. These coatings crosslink or dry within seconds
when exposed to a catalyst; in this case a gas which is circulated
within the curing chambers. The vapour permeation cured (VPC) finish
is extremely durable, hard yet flexible and superior to conventional
melamine finishes. (Please refer to Annexe A for photo of the different
coatings.)
Basic
Limitations
Barker-Tile panels are intended for interior wall surfaces only
and not as structural materials. They must be adhered to a suitable,
solid wall using a high-quality solvent-based adhesive.
Barker-Tile is permitted for use in areas where a flame-spread rating
of 160 and a smoke developed classification of 150 is allowed.
When used as a waterproof wall finish, all seams, edges, holes and/or
punctures must be adequately sealed with 100% silicone caulking.
Panel swelling will occur if water is allowed to come into contact
with the uncoated hardboard.
Pattern
& Color Availability
| Sheet
Size |
Pattern |
Score
Configuration |
3’ x 8’
2440 x 915 |
4’ x 8’
2440 x 1220 |
5’ x 5’
1524 x1524 |
Name |
Size |
Bevelled |
Classic |
| 8405 |
N405 |
N/A |
Dover White |
6” x 6” |
|
* |
| 8100 |
100P |
N/A |
Plain White |
N/A |
|
|
8003 |
3003 |
5003 |
Frosty White |
6” x 6” |
* |
|
8026 |
3026 |
5026 |
Lexington |
6” x 6” |
* |
|
8027 |
3027 |
5027 |
Atlantic |
6” x 6” |
* |
|
8030 |
3030 |
5030 |
New Haven |
6” x 6” |
* |
|
8036 |
3036 |
5036 |
Apple Breeze |
6” x 6” |
|
* |
8037 |
3037 |
5037 |
Nuance |
6” x 8” |
|
* |
8038 |
3038 |
5038 |
Sahara |
4” x 4” |
|
* |
8090 |
3090 |
5090 |
Crystal |
6” x 6” |
* |
|
8093 |
3093 |
5093 |
Pillow Flower |
6” x 6” |
* |
|
8095 |
3095 |
5095 |
Confetti |
6” x 6” |
* |
|
8096 |
3096 |
5096 |
Emerald |
6” x 6” |
* |
|
See enclosed brochure for pictures of the different models.
Please note that due to their nature, the Dover White and the Plain
White are not shown in our brochure.
Sheet
Thickness & Density
| Size |
Thickness |
Density |
Tolerance |
Weight |
| 3’ x 8’
2440 x 915
|
.125”
3m |
75 lbs/cu ft
1048 k/m3 |
±10% |
21.00 lbs
9.52 kilos
|
| 4’ x 8’
2440 x 1220
|
.125”
3m |
75 lbs/cu ft
1048 k/m3
|
±10% |
25.25 lbs
11.46 kilos |
| 5’ x 5’
1524 x 1524 |
.125”
3m |
75 lbs/cu ft
1048 k/m3
|
±10% |
19.00 lbs
8.64 kilos |
(3)
Structural Properties & Flame Spread Index (Based on Independent
Testing)
| Structural
Properties |
Measurement |
*Required
Standard |
Barker-Tile
(Average
of 5 samples)
|
| Moisture Content
|
% |
3% to 9% |
4.90% |
| Modulus of Rupture
|
MPa |
50 (Minimum)
|
72.2 |
| Tensile Strength - Parallel |
MPa |
22 (Minimum)
|
23 |
Tensile Strength - Perpendicular |
MPa |
1.00 (Minimum) |
1.18 |
Water Absorption |
% |
17% (Minimum) |
11% |
Thickness Swelling |
% |
11% (Maximum) |
7.8% |
Density |
Kg/m3 |
910 (Minimum) |
1048 |
Impact Resistance |
mm |
350 (Minimum) |
360 |
Linear Expansion |
% |
0.30 (Maximum) |
0.23% |
Hardness |
N |
2,600 (Minimum) |
19,314 |
Dimensional Tolerances |
|
|
|
Length |
mm |
+0 to - 3.2 (Max) |
-1.4 |
Width |
mm |
+0 to -3.2 (Max) |
-0.5 |
Thickness |
mm |
2.7 to 3.7 |
3.4 |
Squareness |
mm |
1.3 (Max) |
0.7 |
*Standards required by Canada Mortgage & Housing Corporation
Accelerated
Aging
| |
|
Residual Modulus of Rupture
|
% |
50% - 36.1 Min |
49.6% |
| Permnent Swelling
|
% |
15% (Maximum)
|
8.8% |
| Appearance |
|
No Failure
|
Pass |
| |
|
No Delamination |
Pass |
| |
|
No Disintegration |
Pass |
| *Fire Rating |
Barker-Tile Without Back
coating |
Flame Spread Rating |
ASTM E84 |
Max 200 |
130-160 |
Smoke Developed Classification |
ASTM E84 |
Max 400 |
150 |
Fuel Contributed |
ASTM E84 |
None Listed |
125 - 150 |
| **Fire Rating |
Barker-Tile With Back coating |
Flame Spread Rating |
ASTM E84 |
None Listed |
96 |
Smoke Developed Classification
|
ASTM E84 |
None Listed |
140 |
Fuel Contributed |
ASTM E84 |
None Listed |
129
|
Testing conducted by Forintek Canada Corporation Test Report #45-80-568
Underwriters’ Laboratories of Canada Test Report #CR1687
Chemical
Resistance
Procedure: Few drops or each reagent is applied to surface and covered
with watch glass for four (4) hours. (Refer to Annexe B for photos
of this procedure.) Surface is then washed with water and left one
(1) hour before checking.
Reagent % Solution
Effect
Results: Sodium Hydroxide 5% None
Ammonium Hydroxide 10% None
Hydrochloric Acid 5% None
Citric Acid 5% None
Acetic Acid 5% None
Liquid Detergent (Fantastik ™) None
Liquid Bleach (Javex) None
Nail Polish Remover Film swollen very slightly
Mineral Spirits None
Stain Resistance
Procedure: Small amount of each material is applied to surface and
covered with watch glass for four (4) hours. (Refer to Annexe B
for photos of this procedure.) Surface is then wiped with damp cloth
and left one (1) hour before checking.
Results: Material Effect
Lipstick None
Mercurochrome None
Grease None
Shoe Polish (Black Paste) Stained film *
Mineral Oil None
Wax Crayon None
Mustard None
Soft Drink (Coke) None
*Stain is completely removed with liquid bleach.
Heat
Resistance
Procedure: Sample of finished product in oven at 150° F for
24 hours. Colour retention was then checked.
Results: Very slight change in colour
Steam
Resistance
Procedure: A panel is first submitted to three (3) flexions of the
surface, and three (3) flexions of the back to verify that the panel’s
flexibility is good. A 4" x 4" sample, taken from this
panel, with back and edges sealed with acrylic lacquer is then suspended
face down, 1" above mouth of a 500 ml Erlen Meyer flask. The
flask half filled with water is maintained at mild boil and the
first cycle runs for eight (8) hours. Let sample recover for 16
hours and grade. (Please refer to Annexe C)
Results: 1st cycle: Slight colour change - no cracking
2nd cycle: Test ran for 40 hours – slight colour change –
no cracking
Humidity
Resistance
Procedure: Sample of finished product 6" x 8" with back
and edges sealed with acrylic lacquer and vinyl tape is exposed
face down on Q. panel tester. Water at 125° F is condensed on
surface of panel for period of 1.5 hours. Surface is dried by warm
air blowing on surface for one-half hour. This cycle is continuous
twenty-four (24) hours per day. Exposure time: minimum of two (2)
months. Sample checked every week for cracking, peeling, delamination,
etc.
Results: After an exposure of twenty-four (24) weeks, no cracking
- slight colour change.
Colour Retention
Procedure: In darkness, a sample of finished product is exposed
in 'black box' (absence of light). Tray at bottom of box contains
a 10% solution of ammonium hydroxide. Exposure time is minimum of
one (1) month. Check for colour change.
In UV light, a sample of finished product is exposed in window to
sunlight. Exposure time is minimum of one (1) month. Check for colour
change.
Results: After three (3) weeks: Beige - changed more in light than
darkness.
After twenty-five (25) weeks: White - very slight change.
Abrasion
Procedure: Tester consists of a reservoir for the abrasive (Ottawa
sand). Guide tube 36". Test panel supported at an angle of
45° to the vertical at a distance of 1" below the axis
of the guide tube. Panel is placed face up on the holder and the
sand is allowed to fall on the surface until topcoat has been worn
away up to ink portion. (Ink exposed over diameter of approximately
5/32").
Results: (Expressed as litres of sand required)
27 litres of sand
Adhesion
Procedure: Lines are scored into surface of sample with razor blade
to form a configuration similar to the diagram below. Masking tape
is applied to the scored area and firmly pressed onto the surface.
Masking tape is then removed by pulling off in a fast, swift motion.
(Please refer to Annexe D)
Measure amount of coating removed along edges of score lines.
Representation of score lines ∫
Results: Excellent – no coating removed along edges of scored
lines
(4) Warranty
Barker products have been manufactured, inspected and tested in
accordance with our high standards of quality and we affirm that
every effort has been made to ensure that our products are free
of manufacturing defects.
Barker-Tile is covered by an exclusive, 25-Year Limited Warranty
provided:
* Installation is done according to Barker’s written instructions
* Installation is done with Barker’s Adhesive and 100% Barker
Silicone
* All seams, edges, holes and/or punctures are adequately sealed
with 100% Barker Silicone
* No nails or screws are used to install Barker-Tile
* Barker-Tile is properly maintained
Note: If Barker Adhesive and Silicone are not available in your
area, use a high quality solvent based panel adhesive and a high
quality 100% silicone caulk.
Barker’s Responsibility
Any cracking, peeling, moisture infiltration and other alterations
of the surface of the substrate caused by the manufacturer and/or
a manufacturing defect.
Beyond
our Control
Alterations due to improper handling, improper storage, incorrect
installation, lack of proper maintenance or damages caused to the
product once it has left our plant.
Barker’s liability shall be limited to the replacement or
refund (at Barker’s option) of defective Barker products.
Barker reserves the right to validate any claim.
(5) Maintenance
Barker-Tile may be cleaned with any non-abrasive cleanser. The use
of cleansers that contain abrasives, acids or alkalis may damage
the decorative waterproof surface. Stubborn stains and soap scum
may be removed with bleach such as Clorox® followed by rinsing
with clean, warm water.
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